Injection Molding

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Onshoring your Medical Injection Molding is the RIGHT thing to do

Value-Added Services:

Polymer Conversions specializes in Medical Clean Room plastic injection Molding, Assembly and Packaging with full-service contract manufacturing available in Class VII & VIII Clean Room environments.

Focus on Quality:

Quality is built into every process we undertake to ensure that the strictest customer specifications and regulatory requirements are met.  Fully documented, in-process inspections are completed for every injection molding run and post molding operation to ensure batch repeatability. Customer approved samples are retained throughout the life of a product to ensure a consistent level of quality is maintained.

Injection Molding Capabilities:

PCI offers an extensive range of precision injection molding capabilities to meet your needs.  Our capabilities include, but are not limited to:

  • Sampling & processing of single cavity, multi cavity, family tools and/or mud base units with interchangeable cavities
  • Steel or aluminum mold setups and processing
  • Horizontal injection molding machine operations
  • Vertical injection molding machine operations
  • Two-shot / over-molding
  • Insert molding
  • Fully automatic, semi-automatic and operator attended operations
  • Servo-driven, cavity separation during production (available upon request)
  • Contract kanban programs for materials and products (available upon request)
  • Inventory managed shipments (available upon request)

Our state-of-the-art facilities offer: 

  • Class 7 (10,000) & Class 8 (100,000) Certified, Clean Room Operation environments
  • 4-axis, Servo traverse robotic part removal systems, to prevent tool damage upon part ejection
  • 22 - I.M.M’s in the 28-390 ton range, with room for future expansion
  • Fanuc, 6-axis, fully articulating robotic assembly cells
  • Cognex, in-line vision Inspection systems
  • Space around all machines for full, lean manufacturing & automation
  • Automatic part diversion for nonconforming parts on all machines to ensure quarantine from approved production
  • Frigel, closed-loop, dual zone temperature controllers
  • Fully automatic, dust free central material loading system
  • Epoxy floors to help maintain a clean, low dust and low airborne particulate environment.
  • Around the clock, in-house professional maintenance for all equipment
  • Large warehouse space to accommodate project ramp-ups and new business

Polymer Conversions prides itself on its world-class manufacturing capabilities, reputation for superior quality, extensive industry expertise, ultra clean facilities and friendly, knowledgeable team members.
Whether you have a medical device that needs to be manufactured, assembled and packaged, all in a clean room environment, or you have strict manufacturing requirements for products in one of the many other industries we serve, your company will benefit from our expertise and high quality contract manufacturing services.

We are often looking into new opportunities to expand our services, so please feel free to contact us with your special project needs should they fall outside of our current in-house capabilities.


5732 Big Tree Road
Orchard Park, NY 14127-4196
Phone: (716) 662-8550
Fax: (716) 662-8555

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